Kistler-morse KM ultrawave Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Liquid Level

IOM97-1163-01 Rev. DUltraWave Ultrasonic Liquid Level Installation & Operation Manual

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IV. MECHANICAL INSTALLATIONGENERAL INSTALLATION GUIDELINES• Aim the transducer perpendicular to the surface of liquids.• Provide sufcient exible

Seite 3 - CONTENTS

This is required to avoid having material within the transducer’s blind space (amount of time required for transducer vibration to decay to a level wh

Seite 4 - CAUTION:

MOUNTING TEMPERATURE PROBELocation Guidelines:• Ensure that the temperature probe does not come in contact with the liquid during normal ll and duri

Seite 5 - I. HANDLING AND STORAGE

2. Drill the mounting holes.3. Attach the junction box using hardware that will secure it rmly in place.Note: Mounting hardware for the junction bo

Seite 6 - II. GENERAL SAFETY

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Seite 7 - III. PRODUCT DESCRIPTION

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Seite 8 - TRANSDUCER SPECIFICATIONS

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Seite 10 - IV. MECHANICAL INSTALLATION

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ventureM E U R EA STNEM1797-1163-01 Rev. Dwww.kistlermorse.com

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V. ELECTRICAL INSTALLATIONWARNING: VERY HIGH VOLTAGE IS PRESENT. REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING ADJUSTMENTSGENERAL

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Notes:1. Seal all conduit ttings against water entry. Install drain holes at conduit’s lowest elevation(s) to allow condensation to drain.2. Wiring

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Figure 4: Wiring Transducers to ControllerThe current output transmitter drives a maximum load of 600 ohms. If an external current loop power supply i

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Seite 22 - V. ELECTRICAL INSTALLATION

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I. HANDLING AND STORAGE ... 1II. G

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VI. SET-UP SETTING SERIAL ADDRESSESThe controller will monitor up to 16 channels, with each channel having its own address. The SW2 switch, located o

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INSTALLING PCBSThe UltraWave Series controller arrives from Kistler-Morse with the specied PCBs installed. However, you can expand your system. There

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The controller keyboard is used to access the different menus, scroll through the vessel monitoring display screens, and enter setup and calibration p

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time. To scroll through the menus, use the Up and Down Arrow Keys. Note: The controller must be in the Manual Mode (Auto LED off) to access the menus.

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(BACKSPACE ARROW) KEYThe Backspace key is used to back up the cursor on the LCD display when using the alphanumeric keypad.“.” (PERIOD) KEYWhen the co

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SAFETY SYMBOLSWARNING:IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED, COULD RESULT IN SERIOUS INJURY. RISK OF ELECTRICAL SHOCK.CAUTION:IDE

Seite 35 - VI. SET-UP

‘Enter’ to Copy> 25.0 ftPress the Up/Down Arrow Keys to switch to the previous channel (ID#01). When the display shows the desired channel, press t

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The menu tree of the UltraWave Series controller is used to enter and view settings, set up, calibrate, and troubleshoot for the system. There are nin

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Figure 10b: 30 Relay Set PointFigure 10c: 50 Serial / PLC3897-1163-01 Rev. Dwww.kistlermorse.com

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Figure 10d: 70 Range FiltersFigure 10e: 90 Service Menu3997-1163-01 Rev. Dwww.kistlermorse.com

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OPERATING THE ULTRAWAVE SERIES IN LEVEL APPLICATIONSINTRODUCTIONThe UltraWave Series is designed to get you up and running quickly once the system is

Seite 40 - Figure 9: Level Parameters

4. Press ENTER and the display shows:Transducer Freq* 43 KHz The model number of the transducer indicates the nominal frequency of operation: SC43PT

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2. If Full Point is less than the Minimum Range for the transducer, be aware that the UltraWave Series will not detect or report material levels near

Seite 42 - Figure 10c: 50 Serial / PLC

INTRODUCTIONRefer below to the block diagram of the initial part of the Startup Procedure, and Figure 15 for the remainder of the Startup Procedure. T

Seite 43 - Figure 10e: 90 Service Menu

Figure 15: Flow Start-Up Procedure* Kennison:The 20” Kennison Nozzle is the only nozzle size currently available. If you select another Kennison nozzl

Seite 44 - Figures 12 and 13

START-UPWhen performing the Startup Procedure, do not worry if you make an error. The parameters can be corrected after you complete the startup, in t

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I. HANDLING AND STORAGESAVE THESE INSTRUCTIONSINSPECTIONS AND HANDLINGDo not dispose of the carton or packing materials.Each package should be inspec

Seite 46 - Example 2:

Press the arrow keys to access the options of the Weir Menu. Press Enter for your desired options. Once completed, you will go to Step 9, Select Flo

Seite 47 - See Figure 16):

14. For Auto and Manual calibration, the display shows:Maximum Head Hgt> .0 in Use the keypad or the up/down arrow keys to enter the Maximum Head

Seite 48 - * Kennison:

Figure 17: Flow Calibration MenuPrim: Select primary element type and sizeZero: Calibrate the systemSim: Simulate head to check corresponding owUnit:

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• Curr Head — The current head; to perform an accurate calibration, measure this just before you input the value.• Zero Dist — The distance from the

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26 RESETThe ReSet Menu allows you to reset calculated ow values:• Minimum ow (MinF) — reset to the current ow rate• Maximum ow (MaxF) — reset to

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ULTRAWAVE SERIES MENU DESCRIPTIONSMENU OPTIONSThe following options are available from the MENU key in manual mode: • 10 Display: Select desired disp

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11 STD FORMATSelect a format from the menu options:XXXX.XXXX.XXXXXXX12 STD UNITSSelect the desired units: Feet, Inches, Meters, or Centimeters13 SPEC

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displayed is 120% while the graph remains at 100%.The default for the display is bar graph Off (bar graph not displayed when vessel monitoring). The c

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21 FULL POINTRefer to Figure 12. Full Point is the distance from the face of the transducer to the top of the Span. Modifying Full Point allows you to

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25 TEMPERATUREThis menu sets up the temperature compensation parameters. Temperature has three submenus: Fixed, Monitor, and Scale.FIXED (FIXED TEMPER

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II. GENERAL SAFETYAUTHORIZED PERSONNELAll instructions described in the document must be performed by authorized and qualied service personnel only.

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• Enable — turns linearization on and off.• Number of points — allows you to select the number of points to input for the linearization (32 maximum

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The Relay Set Pt section denes each of the parameters.31 REPORTWhen this menu is accessed, the display shows all setpoints assigned to the current ch

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be programmed to pulse a remote totalizer or telemetry system. OnTm (ow applications only) - if you want the relay to pulse once it is activated, thi

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the setpoints by pressing the Up and Down Arrow Keys until the setpoint you want to delete is displayed. Then, press the Enter Key.Caution: Manually a

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Current output is typically used to retransmit continuous level/ow data to a remote display or PLC/Distributed Control System (DCS). The current outp

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Note: The value entered for the 4/0 mA operation point does not have to be smaller than the value entered for the 20 mA operation point.Note: See Figu

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Pressing the ESC Key or Scan/Hold Key terminates the function. Once the test is terminated, the current outputs return to automatic control.Caution: M

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49 MODE The current transmitter can be set up to output 0-20 mA or 4-20 mA. This menu is used to select one of the two operating modes. The controller

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Figure 24: Transducer Menu Tree61 FREQUENCYFrequency has three submenus:• Target — under Target, the target frequency of the transducer set up for th

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the vessel full point. TVG affects the sensitivity of the system in detecting return echoes by amplifying the return signal in relation to the time it

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III. PRODUCT DESCRIPTIONThe UltraWave Series Ultrasonic System can monitor up to a total of 8 transducers of various frequencies, accommodating multi

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67 MID GAIN ADJ (CONSULT KISTLER-MORSE BEFORE MODIFYING!)Mid Gain Adj allows the adjustment of the TVG curve in the middle distance ranges. It is gene

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minimum range should be extended past the obstructions to eliminate the possibility of interference. Minimum Range has a submenu; Manual.MANUALMin Ran

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example 1, if a large signal change is detected that falls outside of the window, the UltraWave Series immediately moves the location of the reference

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update the level measurement. The default for Std Dev Ratio is 3.0.• Listen Deviation monitors the listen deviation value. The absolute value of each

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based on the transducer’s maximum range, before it transmits the next signal, regardless of how quickly the previous signal was returned. MaxRange is

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UltraWave Series10 Display3. Scroll with the arrow keys to the 90 Service Menu option. Press Enter. The display shows: Service Menu91 Access4. Press

Seite 74 - 90 SERVICE MENU

92 DEFAULTThis function clears all UltraWave Series setup parameters, resets them to factory default values, and automatically leads you through the S

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Manual Mode. The Auto LED turns off.2. Press the Menu Key to display the Main Menu. 3. Press the up/down arrow key until 90 Service Menu appears. Pr

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Cx=(‘C’ ‘+’ ‘*’ "9. Press the F1 Key to select C. Press 1 on the keypad. Press the F2 Key to select +. The display shows:Cx=(C1+‘C’ ‘+’ ‘*’ &quo

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Channel x will now display the average of the vessels in vessel 1 through 4.C Identies a specic channel in the equation. C must be immediately fo

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CONTROLLER SPECIFICATIONSFUNCTIONALOperating Power 110/230 VAC (+/- 10%) 50/60 Hz or 24 VDCPower Requirement 20 VACOperating Temperature -5º to 122º F

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Correct (no spaces): C9=C3+C4+C6• The controller interprets equations using standard math rules regarding order of operations. If you are unsure

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DEFAULT NVRAM (RESET RAM MEMORY)This function resets the non-volatile RAM (NVRAM) on the Microprocessor PCB. This resets all parameters to the factory

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COMMAND FUNCTION MASTER TO ULTRAWAVE SERIES TRANSMITTED BY MASTER FROM ULTRAWAVE SERIESRECEIVED BY ULTRAWAVE SERIESHEX ASCII23 # Kistler-Morse product

Seite 82 - CHARACTER DEFINITION

CHECKSUM CALCULATIONThe one-byte checksum is calculated by adding the Hex values of all ASCII characters between the start of message character ‘>’

Seite 83 - Example:

ExamplesFor each command below, the general format of the command is shown above the example.‘#’ COMMAND — KISTLER-MORSE PRODUCT IDENTIFICATION NUMBER

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‘T’ COMMAND — REQUEST TOTALIZER DATA (FLOW APPLICATIONS ONLY)This command is sent by the master to request the controller to send the totalizer data.

Seite 85 - VII. MAINTENANCE

VIII. TROUBLESHOOTINGProblem SolutionYou applied power to the unit, but the display does not come on.1. Check fuse F1. If blown, replace.2. If the

Seite 86 - VIII. TROUBLESHOOTING

Problem SolutionThe controller is displaying data while channel monitoring, but the value does not agree with the known measured level in the vessel.1

Seite 87 - Problem Solution

ERROR MESSAGESFor each error message, one or more possible explanations and suggested solutions are provided. Note: Write down all existing system par

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4. UNITS OVERRANGEExplanation: The calculated level exceeds the maximum number for a 16-bit system (65535).Solution a. If you selected special display

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Figure 1. UltraWave Series Ultrasonic System Con guration Diagram597-1163-01 Rev. Dwww.kistlermorse.com

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ERROR CODESIf you make an error entering an equation in a math channel, the controller will respond in one of two ways:• After you enter the equation

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2. Equation tries to take a square root of a negative number that is calculated as part of the equation (i.e., square root of (8-12).3. Equation tri

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Mode you can change the display to show any of the following parameters: Head (current head), Temperature (current temperature), Total (total ow sinc

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2014 All rights reserved.All data subject to change without notice.97-1163-01 Rev. D150 Venture Boulevard Spartanburg, SC 29306Tel: (800) 426-9010Te

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