IOM97-1163-01 Rev. DUltraWave Ultrasonic Liquid Level Installation & Operation Manual
IV. MECHANICAL INSTALLATIONGENERAL INSTALLATION GUIDELINES• Aim the transducer perpendicular to the surface of liquids.• Provide sufcient exible
This is required to avoid having material within the transducer’s blind space (amount of time required for transducer vibration to decay to a level wh
MOUNTING TEMPERATURE PROBELocation Guidelines:• Ensure that the temperature probe does not come in contact with the liquid during normal ll and duri
2. Drill the mounting holes.3. Attach the junction box using hardware that will secure it rmly in place.Note: Mounting hardware for the junction bo
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V. ELECTRICAL INSTALLATIONWARNING: VERY HIGH VOLTAGE IS PRESENT. REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING ADJUSTMENTSGENERAL
Notes:1. Seal all conduit ttings against water entry. Install drain holes at conduit’s lowest elevation(s) to allow condensation to drain.2. Wiring
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Figure 4: Wiring Transducers to ControllerThe current output transmitter drives a maximum load of 600 ohms. If an external current loop power supply i
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I. HANDLING AND STORAGE ... 1II. G
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VI. SET-UP SETTING SERIAL ADDRESSESThe controller will monitor up to 16 channels, with each channel having its own address. The SW2 switch, located o
INSTALLING PCBSThe UltraWave Series controller arrives from Kistler-Morse with the specied PCBs installed. However, you can expand your system. There
The controller keyboard is used to access the different menus, scroll through the vessel monitoring display screens, and enter setup and calibration p
time. To scroll through the menus, use the Up and Down Arrow Keys. Note: The controller must be in the Manual Mode (Auto LED off) to access the menus.
(BACKSPACE ARROW) KEYThe Backspace key is used to back up the cursor on the LCD display when using the alphanumeric keypad.“.” (PERIOD) KEYWhen the co
SAFETY SYMBOLSWARNING:IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED, COULD RESULT IN SERIOUS INJURY. RISK OF ELECTRICAL SHOCK.CAUTION:IDE
‘Enter’ to Copy> 25.0 ftPress the Up/Down Arrow Keys to switch to the previous channel (ID#01). When the display shows the desired channel, press t
The menu tree of the UltraWave Series controller is used to enter and view settings, set up, calibrate, and troubleshoot for the system. There are nin
Figure 10b: 30 Relay Set PointFigure 10c: 50 Serial / PLC3897-1163-01 Rev. Dwww.kistlermorse.com
Figure 10d: 70 Range FiltersFigure 10e: 90 Service Menu3997-1163-01 Rev. Dwww.kistlermorse.com
OPERATING THE ULTRAWAVE SERIES IN LEVEL APPLICATIONSINTRODUCTIONThe UltraWave Series is designed to get you up and running quickly once the system is
4. Press ENTER and the display shows:Transducer Freq* 43 KHz The model number of the transducer indicates the nominal frequency of operation: SC43PT
2. If Full Point is less than the Minimum Range for the transducer, be aware that the UltraWave Series will not detect or report material levels near
INTRODUCTIONRefer below to the block diagram of the initial part of the Startup Procedure, and Figure 15 for the remainder of the Startup Procedure. T
Figure 15: Flow Start-Up Procedure* Kennison:The 20” Kennison Nozzle is the only nozzle size currently available. If you select another Kennison nozzl
START-UPWhen performing the Startup Procedure, do not worry if you make an error. The parameters can be corrected after you complete the startup, in t
I. HANDLING AND STORAGESAVE THESE INSTRUCTIONSINSPECTIONS AND HANDLINGDo not dispose of the carton or packing materials.Each package should be inspec
Press the arrow keys to access the options of the Weir Menu. Press Enter for your desired options. Once completed, you will go to Step 9, Select Flo
14. For Auto and Manual calibration, the display shows:Maximum Head Hgt> .0 in Use the keypad or the up/down arrow keys to enter the Maximum Head
Figure 17: Flow Calibration MenuPrim: Select primary element type and sizeZero: Calibrate the systemSim: Simulate head to check corresponding owUnit:
• Curr Head — The current head; to perform an accurate calibration, measure this just before you input the value.• Zero Dist — The distance from the
26 RESETThe ReSet Menu allows you to reset calculated ow values:• Minimum ow (MinF) — reset to the current ow rate• Maximum ow (MaxF) — reset to
ULTRAWAVE SERIES MENU DESCRIPTIONSMENU OPTIONSThe following options are available from the MENU key in manual mode: • 10 Display: Select desired disp
11 STD FORMATSelect a format from the menu options:XXXX.XXXX.XXXXXXX12 STD UNITSSelect the desired units: Feet, Inches, Meters, or Centimeters13 SPEC
displayed is 120% while the graph remains at 100%.The default for the display is bar graph Off (bar graph not displayed when vessel monitoring). The c
21 FULL POINTRefer to Figure 12. Full Point is the distance from the face of the transducer to the top of the Span. Modifying Full Point allows you to
25 TEMPERATUREThis menu sets up the temperature compensation parameters. Temperature has three submenus: Fixed, Monitor, and Scale.FIXED (FIXED TEMPER
II. GENERAL SAFETYAUTHORIZED PERSONNELAll instructions described in the document must be performed by authorized and qualied service personnel only.
• Enable — turns linearization on and off.• Number of points — allows you to select the number of points to input for the linearization (32 maximum
The Relay Set Pt section denes each of the parameters.31 REPORTWhen this menu is accessed, the display shows all setpoints assigned to the current ch
be programmed to pulse a remote totalizer or telemetry system. OnTm (ow applications only) - if you want the relay to pulse once it is activated, thi
the setpoints by pressing the Up and Down Arrow Keys until the setpoint you want to delete is displayed. Then, press the Enter Key.Caution: Manually a
Current output is typically used to retransmit continuous level/ow data to a remote display or PLC/Distributed Control System (DCS). The current outp
Note: The value entered for the 4/0 mA operation point does not have to be smaller than the value entered for the 20 mA operation point.Note: See Figu
Pressing the ESC Key or Scan/Hold Key terminates the function. Once the test is terminated, the current outputs return to automatic control.Caution: M
49 MODE The current transmitter can be set up to output 0-20 mA or 4-20 mA. This menu is used to select one of the two operating modes. The controller
Figure 24: Transducer Menu Tree61 FREQUENCYFrequency has three submenus:• Target — under Target, the target frequency of the transducer set up for th
the vessel full point. TVG affects the sensitivity of the system in detecting return echoes by amplifying the return signal in relation to the time it
III. PRODUCT DESCRIPTIONThe UltraWave Series Ultrasonic System can monitor up to a total of 8 transducers of various frequencies, accommodating multi
67 MID GAIN ADJ (CONSULT KISTLER-MORSE BEFORE MODIFYING!)Mid Gain Adj allows the adjustment of the TVG curve in the middle distance ranges. It is gene
minimum range should be extended past the obstructions to eliminate the possibility of interference. Minimum Range has a submenu; Manual.MANUALMin Ran
example 1, if a large signal change is detected that falls outside of the window, the UltraWave Series immediately moves the location of the reference
update the level measurement. The default for Std Dev Ratio is 3.0.• Listen Deviation monitors the listen deviation value. The absolute value of each
based on the transducer’s maximum range, before it transmits the next signal, regardless of how quickly the previous signal was returned. MaxRange is
UltraWave Series10 Display3. Scroll with the arrow keys to the 90 Service Menu option. Press Enter. The display shows: Service Menu91 Access4. Press
92 DEFAULTThis function clears all UltraWave Series setup parameters, resets them to factory default values, and automatically leads you through the S
Manual Mode. The Auto LED turns off.2. Press the Menu Key to display the Main Menu. 3. Press the up/down arrow key until 90 Service Menu appears. Pr
Cx=(‘C’ ‘+’ ‘*’ "9. Press the F1 Key to select C. Press 1 on the keypad. Press the F2 Key to select +. The display shows:Cx=(C1+‘C’ ‘+’ ‘*’ &quo
Channel x will now display the average of the vessels in vessel 1 through 4.C Identies a specic channel in the equation. C must be immediately fo
CONTROLLER SPECIFICATIONSFUNCTIONALOperating Power 110/230 VAC (+/- 10%) 50/60 Hz or 24 VDCPower Requirement 20 VACOperating Temperature -5º to 122º F
Correct (no spaces): C9=C3+C4+C6• The controller interprets equations using standard math rules regarding order of operations. If you are unsure
DEFAULT NVRAM (RESET RAM MEMORY)This function resets the non-volatile RAM (NVRAM) on the Microprocessor PCB. This resets all parameters to the factory
COMMAND FUNCTION MASTER TO ULTRAWAVE SERIES TRANSMITTED BY MASTER FROM ULTRAWAVE SERIESRECEIVED BY ULTRAWAVE SERIESHEX ASCII23 # Kistler-Morse product
CHECKSUM CALCULATIONThe one-byte checksum is calculated by adding the Hex values of all ASCII characters between the start of message character ‘>’
ExamplesFor each command below, the general format of the command is shown above the example.‘#’ COMMAND — KISTLER-MORSE PRODUCT IDENTIFICATION NUMBER
‘T’ COMMAND — REQUEST TOTALIZER DATA (FLOW APPLICATIONS ONLY)This command is sent by the master to request the controller to send the totalizer data.
VIII. TROUBLESHOOTINGProblem SolutionYou applied power to the unit, but the display does not come on.1. Check fuse F1. If blown, replace.2. If the
Problem SolutionThe controller is displaying data while channel monitoring, but the value does not agree with the known measured level in the vessel.1
ERROR MESSAGESFor each error message, one or more possible explanations and suggested solutions are provided. Note: Write down all existing system par
4. UNITS OVERRANGEExplanation: The calculated level exceeds the maximum number for a 16-bit system (65535).Solution a. If you selected special display
Figure 1. UltraWave Series Ultrasonic System Con guration Diagram597-1163-01 Rev. Dwww.kistlermorse.com
ERROR CODESIf you make an error entering an equation in a math channel, the controller will respond in one of two ways:• After you enter the equation
2. Equation tries to take a square root of a negative number that is calculated as part of the equation (i.e., square root of (8-12).3. Equation tri
Mode you can change the display to show any of the following parameters: Head (current head), Temperature (current temperature), Total (total ow sinc
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2014 All rights reserved.All data subject to change without notice.97-1163-01 Rev. D150 Venture Boulevard Spartanburg, SC 29306Tel: (800) 426-9010Te
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